FUSION1000M Dual

High-voltage distribution up to 1000 VDC with fusing on both sides for the positive and negative terminals.

Technology Highlights

MCS Communication

Designed for charging power up to 1500 A* to reduce charging times in heavy-duty applications with high battery capacity.

High Charging Power

Designed for charging power up to 1500 A* to reduce charging times in heavy-duty applications with high battery capacity.

Safety and monitoring functions

Interlock systems, temperature sensors, galvanically isolated current and voltage measurement, and monitoring functions ensure safe charging processes.

Robust Off-Highway Design

Developed for demanding operating conditions in commercial vehicles, construction, special-purpose, and heavy-duty machines.

Flexible Integration Architecture

Modular design with optional active cooling and flexible integration into different vehicle platforms.

Application Potential

Typical Application Areas

Discover the versatile applications of our high-voltage distribution systems. From underground mining and airport aprons to marine applications.

01

Heavy-Duty Commercial Vehicles

Megawatt Charging reduces charging times for large battery capacities and increases vehicle availability in daily operations.

02

Construction

Electric construction machines benefit from shorter charging windows and higher operational readiness on emission-free construction sites.

03

Mining

High charging power supports energy-intensive applications and heavy machinery in electrified mining operations.

04

Special-Purpose Vehicles

Fast-charging special-purpose and municipal vehicles benefit from predictable charging cycles and reduced downtime.

05

Marine

Electric marine platforms require monitored high-performance charging solutions for large energy storage systems and high continuous power.

06

Bus and Truck

Megawatt Charging enables short charging stops in scheduled service and long-haul transport – for maximum vehicle availability and predictable cycle times.

Technical Data FUSION1000M Dual

Specification FUSION1000M Dual
Kurzschlussbügel
Potentialausgleich
Druckausgleichselement
DC-Laden
Aktive Funktionen (optional) Isolationswächter
Mainboard Interlockschalter, Temperatursensor
Anschlusstyp Kabelverschraubung
Anschlüsse (max.) 14

Engineering & Integration Support

Support Beyond the Component

The integration of megawatt charging technology affects not only the charging interface itself, but the entire high-voltage system of the machine. We support OEMs and development partners with system architecture, HV integration, safety functions, communication interfaces, as well as testing and validation.

From pilot projects to series integration, we accompany the implementation of electric vehicle platforms with practical development support.

System Architecture and HV Integration
CAN and Charging Communication
Safety and Interlock Concepts
Testing and Validation
Support for Prototypes and Series Projects

5 Reasons for SUNCAR

Why SUNCAR?

Vehicle-side charging integration

We develop vehicle-side fast-charging interfaces specifically for practical off-highway and heavy-duty applications.

Engineering and Component Sales

We support OEMs not only with hardware, but also with architecture, integration, validation, and commissioning.

High-Voltage Systems Experience

Extensive experience in electric machine platforms, high-voltage architectures, and safety-critical systems.

Faster Development Cycles

Municipal fleets are a central lever for visible decarbonization and air quality improvement.

Cross-Industry Experience

We bring project experience from construction, mining, municipal, and marine sectors – and understand the specific requirements of different industries regarding charging power, availability, and integration.

Success Stories

Reference Projects

Successful electrification projects from various industries

KTEG ZE150W

With the ZE150W, SUNCAR and KTEG have developed an innovative mobile excavator that offers a sustainable and powerful alternative to

eXact – Electrification of the Next-Generation Construction Machine

In the eXact project, ETH, OST, FHNW, and partners developed a fully electric excavator with electric actuators and direct drives.

High-voltage power distribution systems for Rosenbauer

SUNCAR and Rosenbauer jointly developed high-voltage power distribution systems for the fully electric airport fire truck PANTHER electric. The project

BOMAG single-drum roller

SUNCAR and BOMAG set new benchmarks with the electrification of the BW 177e single-drum roller!

Manitowoc Mobile Crane

Manitowoc and SUNCAR presented the GMK5150XLe plug-in hybrid mobile crane at Bauma 2025!

Swiss pioneering work in municipal vehicle engineering

With the MEKG project – Multifunctional Electric Compact Base Vehicle – a fully electric municipal vehicle in the 8-tonne class

The Next Step

Are You Interested in Our DC Charging Interfaces?

Fill out the form without obligation and we will contact you promptly.

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After your inquiry, we will contact you promptly with an initial assessment, suitable modules, and possible implementation steps.

Additional High-Voltage Distribution Systems of the FUSION Platform

The FUSION product family covers different voltage ranges, power requirements, and machine architectures. Our solutions range from compact electric work machines to complex HV platforms with megawatt charging.

FUSION1000M Dual

High-voltage distribution up to 1000 VDC with fusing on both sides for the positive and negative terminals.

INTERFUSION800M-HP

High-performance version featuring liquid-cooled high-power connectors for exceptionally high charging and continuous power outputs.

INTERFUSION800M

2-in-1 combination of high-voltage distribution and CCS fast-charging interface based on FUSION800M and INTERFLOW500.

FUSION800L

Large-format high-voltage distribution with high connection density for complex machine architectures. Battery and consumer separation via circuit breakers.

FUSION850M

Further development of the FUSION800M platform for applications up to 850 VDC.

FUSION800M

Modular high-voltage distribution for high-performance electric machines with extensive connectivity options and an optional insulation monitor.

SHALL WE GET STARTED?

Find the right high-voltage distribution system for your machine

Speak with us about vehicle-side fast-charging integration for electric machines and commercial vehicles.

Your Advantages with SUNCAR

8+ years of experience

Projects from Prototype to Series Production

In-House HV Components

Learn more about SUNCAR

Contact us
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