DC Fast Charging Interfaces

Discover our vehicle-side DC charging solutions for electric commercial vehicles, construction machinery, and off-highway applications. The interfaces cover the CCS, GB/T, and Megawatt Charging System (MCS) charging standards.

Vehicle-side CCS, GB/T, and MCS charging solutions
Up to 1000 VDC and 1500 A charging power
Integration support for OEMs and development projects

THE INTERFLOW FAST CHARGING INTERFACES

DC charging for high availability and short charging times

As a Swiss manufacturer, we develop and produce innovative and reliable DC fast charging interfaces for demanding electric machines and vehicles. The systems handle communication, monitoring, and safety-critical functions of the charging process and enable OEMs to easily integrate modern high-performance charging technologies.
From compact CCS interfaces to MCS-capable megawatt charging solutions: Our modular and integration-friendly products distribute energy for development, pilot, and production vehicles.

Marketable electric machines and commercial vehicles require short charging times, high availability, and robust charging infrastructure. With our vehicle-side DC fast charging interfaces, we deliver the enablers for short charging times in the field. Unlike conventional AC charging with an on-board charger, DC fast charging enables significantly higher charging power and substantially reduces downtime during operation.

The INTERFLOW and MEGAFLOW systems handle central functions of the charging process directly on the vehicle side. These include switching and disconnecting the HV systems of the vehicle and charging station, communication between EV and EVSE, current and voltage measurement, safety monitoring, and thermal management. This enables modern fast charging standards such as CCS, GB/T, or future MCS to be efficiently and safely integrated into machine platforms.

Our systems were specifically developed for demanding operating conditions in off-highway systems. They combine robust hardware with modular system architecture and optional integration support as well as customization by SUNCAR.

MEGAFLOW1500

Vehicle-side MCS charging interface for Megawatt Charging in electric commercial vehicles and high-performance machinery.

INTERFLOW500-G

Robust DC fast charging interface with cable gland and up to 500 kW charging power for integration into prototypes and small series.

INTERFLOW300-G

Rugged DC fast-charging interface with cable gland and up to 300 kW charging power for integration into prototypes and small series.

INTERFLOW500-P

Compact vehicle-side DC charging interface with HV connector for easy installation in electric machinery and vehicles with charging power of up to 500 kW.

INTERFLOW300-P

Compact vehicle-side DC charging interface with HV connector for easy installation in electric machines and vehicles with up to 300 kW charging power.

Reasons for SUNCAR

Technology Highlights

Vehicle-side charging integration

The systems integrate high-voltage switching technology, measurement and monitoring functions, and communication interfaces on the vehicle side, reducing development effort and integration risks.

CCS, GB/T, and MCS communication

Support for current industry standards such as ISO15118-2 / -20, DIN70121, GB/T, and the Megawatt Charging System (MCS) for minimal charging times. Bidirectional applications are also enabled.

Safety and monitoring functions

Galvanically isolated current and voltage measurement, temperature sensors, interlock systems, and derating functions ensure safe charging processes under real operating conditions. The charging controller additionally offers integration of DC charging-specific safety functions according to ISO 26262 up to ASIL B.

Developed for off-highway applications

Robust aluminum housings, industrial components, and high protection classes enable use in construction machinery, commercial vehicles, and heavy-duty applications.

Technical Overview

Specification INTERFLOW300-G INTERFLOW300-P INTERFLOW500-G INTERFLOW500-P MEGAFLOW1500
Systemspannung Bis 1000 VDC Bis 1000 VDC Bis 1000 VDC Bis 1000 VDC Bis 1000 VDC
Strom 300 A 300 A 500 A 500 A 1500 A*
Versorgungsspannung 12 V, 24 V 12 V, 24 V 12 V, 24 V 12 V, 24 V 12 V, 24 V, 48 V
Systemgewicht 9 kg 9 kg 9 kg 9 kg 45 kg
Umgebungstemperatur -40 – +85 °C -40 – +85 °C -40 – +85 °C -40 – +85 °C -40 – +85 °C
Schutzklasse IP67, IK09 IP67, IK09 IP67, IK09 IP67, IK09 IP65
Abmessungen (L x B x H) 330 x 230 x 111 mm 330 x 230 x 111 mm 330 x 230 x 111 mm 330 x 230 x 111 mm 585 x 356 x 210 mm
Standards & Normen IEC 61439-1,-2 (General), IEC 60664-1 (Electrical), ISO 16750 (Environmental) IEC 61439-1, -2 (General), IEC 60664-1 (Electrical), ISO 16750 (Environmental) Keine Angabe IEC 61439-1,-2 (General), IEC 60664-1 (Electrical), ISO 16750 (Environmental) IEC 61439-1,-2 (General), IEC 60664-1 (Electrical), ISO 16750 (Environmental)
Anschlussart Cable gland HV connector Cable gland HV connector HV connector

Where We Excel

Application Areas

The INTERFLOW DC charging interfaces are used in a wide variety of electric machines and vehicles – wherever robust high-voltage architectures and reliable system integration are required.

Success Stories

Reference Projects

Successful electrification projects from various industries

KTEG ZE150W

With the ZE150W, SUNCAR and KTEG have developed an innovative mobile excavator that offers a sustainable and powerful alternative to

High-voltage power distribution systems for Rosenbauer

SUNCAR and Rosenbauer jointly developed high-voltage power distribution systems for the fully electric airport fire truck PANTHER electric. The project

BOMAG single-drum roller

SUNCAR and BOMAG set new benchmarks with the electrification of the BW 177e single-drum roller!

Manitowoc Mobile Crane

Manitowoc and SUNCAR presented the GMK5150XLe plug-in hybrid mobile crane at Bauma 2025!

Swiss pioneering work in municipal vehicle engineering

With the MEKG project – Multifunctional Electric Compact Base Vehicle – a fully electric municipal vehicle in the 8-tonne class

KTEG ZE135

Whether on an urban construction site, outdoors, or indoors, the ZE135 is in its element here.

SHALL WE GET STARTED?

Still charging or already driving?

Talk to us about CCS, GB/T, or MCS charging solutions for your electric machine or vehicle.

Your Advantages with SUNCAR

15+ Years of Experience

Projects from Prototype to Series Production

In-House HV Components

Learn more about SUNCAR

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