System Integration for Electric Off-Highway Machinery

From architecture to commissioning. We integrate electric systems from both third-party and proprietary components into functional overall systems. In doing so, we work independently, close to production, and without conflicts of interest.

Integration of external and proprietary components upon customer request
Independent of OEMs, platforms, and individual technologies
Production-ready implementation including validation and commissioning

Holistically conceived

Services for OEMs

The electrification of off-highway machines rarely fails due to individual components. The interaction of all subsystems is crucial. Drivetrain, battery, charging infrastructure, software, thermal management, and existing machine functions must work together as a whole.

Manufacturers – whether large or small – are faced with similar realities: diverse supplier structures, new technologies, and increasing system complexity lead to integration effort, interface problems, and increased risks during the course of the project.

This is where we take responsibility. We integrate systems independently of individual manufacturers, combine our own components with those from third-party providers, and bring everything together into a functional machine – up to commissioning and beyond.

Our customers benefit from a clear starting position:

SUNCAR is not tied to any vehicle manufacturer. As a result, there are no conflicts of interest, no competitive situations, and no hidden dependencies.

What we work with

How we deliver our services

We integrate components in a technology-neutral and unbiased manner – without being tied to specific manufacturers, platforms, or suppliers. This reduces dependencies and creates freedom of choice in the design.

Resilient supply chains

Through the combination of our own products, European partner structures, and technological independence, we reduce procurement risks and increase long-term supplier security.

Production-ready development and validation

Our work does not end with the concept. Systems are integrated into real machines, tested, and validated under real-world conditions. This serves as the basis for proven series solutions.

Safe commissioning

We support projects until the machine is functional. Integration, testing, and commissioning are carried out in a structured manner with a focus on reliable operation in the field.

01

System analysis and architecture

We analyze requirements, existing systems, and application profiles and define a sustainable overall architecture.

02

Integration of components and assemblies

Proprietary components, third-party technologies, and existing systems are integrated mechanically, electrically, and on the software side.

03

Commissioning and validation

The systems are tested in the vehicle, tuned, and validated under real-world conditions.

04

Handover to prototype and series production

We support the transition to production-ready applications and create the basis for scalable solutions.

Our services

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Integration of SUNCAR products

Proprietary components such as high-voltage distribution systems, DC charging interfaces, and monitoring solutions are seamlessly integrated into machines. Adjustments to specific requirements remain possible.

Integration of third-party components

We integrate components from different manufacturers into a coordinated overall system, independent of existing supplier structures or technology decisions.

Assembly integration

Complex subsystems are implemented as functional assemblies and integrated into the overall machine. This also includes wiring, control, and mechanical integration.

OEM support

We support OEMs specifically where internal resources reach their limits – from the integration of individual systems to overall responsibility for complex projects.

Success Stories

Successfully integrated systems

Discover how we integrate systems in customer projects.

KTEG ZE150W

With the ZE150W, SUNCAR and KTEG have developed an innovative mobile excavator that offers a sustainable and powerful alternative to

eXact – Electrification of the Next-Generation Construction Machine

In the eXact project, ETH, OST, FHNW, and partners developed a fully electric excavator with electric actuators and direct drives.

High-voltage power distribution systems for Rosenbauer

SUNCAR and Rosenbauer jointly developed high-voltage power distribution systems for the fully electric airport fire truck PANTHER electric. The project

BOMAG single-drum roller

SUNCAR and BOMAG set new benchmarks with the electrification of the BW 177e single-drum roller!

Manitowoc Mobile Crane

Manitowoc and SUNCAR presented the GMK5150XLe plug-in hybrid mobile crane at Bauma 2025!

Swiss pioneering work in municipal vehicle engineering

With the MEKG project – Multifunctional Electric Compact Base Vehicle – a fully electric municipal vehicle in the 8-tonne class

SHALL WE GET STARTED?

Let us optimize your system

Independently integrated. Implemented close to production. Without compromises in performance, safety, and reliability.

Want to learn even more?

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Learn more about SUNCAR

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